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June 2018
PRODUCT LAUNCH MEDIA COVERAGE GLOBAL SNIPPETS

NEW PRODUCT INFORMATION

TATA ACE DIESEL
LINER KIT (04333SPL)
Kit Contents Existing Part Number
Piston pin and circlip 04333PPC (Moly Coated)
Ring 5764EUROSTEEL
Liner 09920LIN
Technical Data Specification
No of cylinder 2
Nominal Bore Diameter 75.00 mm
Piston Diameter 74.945 mm
Top Layer 12.0 mm
Piston Liner Clearance 0.055mm
Compression Height 42.95 mm
Total Height 69.0 mm
Pin Diameter x Length 23.00 mm x58 mm
Technical Data Piston Rings
Parameter Top Mid Oil
Dia 75.00
Axial 2.0 2.0 3.0
Coating Nitrided - Nitrided
Closed Gap 0.15-0.30 0.15-0.30 0.15-0.30
Material Steel IKA Steel
Ring Type BARREL TAPER FACE Narrow Land
No. of slots - - 28
S. No. SPECIAL FEATURES BENEFITS TO CUSTOMERS
1 SPECIAL HIGH STRENGTH ALLOY Provides optimum strength to piston and Lesser expansion
2 MOLY COATED SKIRT Provides wear and scuff resistance
3 THIN WALL CROSS SECTION Lesser expansion hence piston can work at lesser clearance
4 LIGHT WEIGHT DESIGN Lesser fuel consumption
5 THIN TOP LAND Helps in reducing emissions
6 PHOSPHATED For faster bedding in and initial protection
7 TOP RING STEEL NITRIDED Provides wear and scuff resistance
8 OIL RING STEEL NITRIDED Provides wear and scuff resistance
9 NARROW LAND OIL RING Lesser Lube oil consumption
10 LOW GAP END RINGS Low end gap rings specially made for mechanics preference
11 SUPERIOR LINER Better durability
12 SEMI FINISH LINER To facilitate reboring so as to maintain piston-liner clearance after installation
TATA 407/709/1109 EURO II / III
GASKET (PCH68713RCS010000E)
Layer Material Thickness(mm) Bore Diameter(mm) Compressed Thickness(mm)
Top Rubber Coated Steel 0.28 97 1.6
Middle Victograph 1.05
Bottom Rubber Coated Steel 0.28
Features and benefits:
  • Very unique construction which gives advantage of both Fibre gasket & MLS gasket
  • Top & Bottom layer in Rubber Coated Steel gives higher thermal stability with micro sealing capability while Middle layer gives the better conformability to the cylinder head & Block conditions post OE Fitment usage
KIRLOSKAR R1040
RING SET (8526TKITCES)
PARAMETER SPEC
Size Std.
Cyl. Bore Dia 105.0 mm
SET PACKING 1 Cycle
GROOVE RING TYPE SPECIAL FEATURES BENEFITS
1st
CHROME KEYSTONE, KV1
Axial Height – 3.0 mm
Close Gap – 0.25 .. 0.45
  • Chrome ensures minimal wear & provides excellent scuff resistance.
  • KV1 high strength material for greater bending break & wear resistance.
  • Barrel Honing provides better sealing with high surface pressure
  • Lower sharp design for minimal oil consumption
  • Phosphating coating increases oil retention property, reduces bedding in time and provides corrosion resistance
  • Longer Ring life
  • Lesser oil consumption -Lesser oil consumption
2nd
CHRONE REVERSE TORSIO
Axial Height – 2.0 mm
Close Gap – 0.40 - 0.60
  • Chrome ensures minimal wear & provides excellent scuff resistance.
  • IKA material
  • Reverse torsion Taper faced scraper for enhanced performance
  • Phosphating coating increases oil retention property, reduces bedding in time and provides corrosion resistance
  • Lesser Oil Consumption
  • Long ring life
  • Better bedding in
3rd
Axial Height – 3.0 mm
End Gap -0.25 – 0.50mm
  • CHROME PLATED FOR minimal wear
  • Exerts uniform wall pressure and excellent side sealing
  • Effective side sealing due to specially designed expander large oil drainage area
  • Narrow lands
  • Longer Ring life
  • Longer life
  • Lesser oil consumption
Maruti swift diesel and other 75PS engines
PISTON KIT (03458MPL) (WITH RING 5763CKS)
TECHNICAL DATA PISTONS
Nominal Bore Diameter 69.600 mm
Piston Diameter 69.546 mm
Top Land 7.50 mm
Piston Liner Clearance 0.054mm
Compression Height 40.43 mm
Total Height 62.43 mm
Pin Diameter x Length 23.00 mm x56.8 mm
Pin bore clearance 8-18 micron
TECHNICAL DATA PISTONS
Parameter Top Mid Oil
Dia 69.6
Axial 1.5 1.5 2
Coating CKS - Chrome
Closed Gap 0.18-0.30 1.0-1.5 0.25-0.50
Material KV4 F14 STD
Ring Type SEMI INLAY TAPER FACE LKZ
No. of Slots - - 48
Special Features & Their Advantage
S. No. SPECIAL FEATURES BENEFITS TO CUSTOMERS
1 SPECIAL HIGH STRENGTH ALLOY Provides optimum strength to piston and Lesser expansion
2 CNC TURNED RE-ENTRANT CAVIT Better fuel combustion and lesser emissions
3 MOLY COATED SKIRT Provides wear and scuff resistance
4 PIN HOLE SIDE RELIEF Better oil drainage & hence lesser oil consumption. Lesser weight & hence better fuel average
5 THIN WALL CROSS SECTION Lesser expansion hence piston can work at lesser clearance
6 LIGHT WEIGHT DESIGN Lesser fuel consumption
7 SPECIAL HIGH STRENGTH ALLOY Reduces the stresses on gudgeon pin boss
8 LUG TYPE DESIGN Better guidance to piston movement and hence lesser noise
9 THIN TOP LAND Helps in reducing emissions
10 COPPER COATED CIRCLIPS Improves engine life
11 FOUR VALVE POCKETS Better combustion and reduces emissions
SWARAJ MAZDA DIESEL
PISTON KIT (04476PPC)
PARAMETER SPEC
Size Std.
Cyl. Bore Dia 100 mm
Cyl. Set 4
TECHNICAL DATA PISTONS
Nominal Bore Diameter 100
Piston Diameter 99.85 – 99.97
Top Land Height 15.9
Compression Height 58.0
Total Height 105.0 mm
Pin Diameter x Length 34 x 82.3
Groove height 1st / 2nd and oil 2.5/2.0/4.5
Piston Coating -
OE Part Number LP4023200
Pin Hole Offset 0.5
Surface Treatment -
Matching Ring 6885TKTCES
Special Features & Their Advantage
S. No. SPECIAL FEATURES BENEFITS TO CUSTOMERS
1 Special Aluminum Silicon Alloy Lesser expansion hence can work with lesser clearance.
2 CNC Milled Bowl Helps in complete combustion and hence better fuel average
3 Solid Section Above Pin boss Provides more strength to piston and hence longer life
4 Optimized Inner Contour Piston can withstand heavy thermal loads
5 As cast oil slots Lesser oil consumption
6 Cast Iron Ring Carrier Longer Life of Piston and piston rings
7 Steel Strut In Cavity Lesser expansion hence can work with lesser clearance
8 J Groove For effective oil drainage

MEDIA COVERAGE

Be A Champion Program

Overview
  • Based on the similar platform of last year, 2018 Be A Champion edition rolled out
  • Inviting entries from pan India through online/offline Mode

Categories selected for contest participation
  • Social contribution – Contributed to a social cause: The best way to find yourself is to lose yourself in service of other
  • Empowering women: Women are the real Champion who can change the society
  • Contribution to environment: The Earth is what we all have in common
  • Sports Achiever/Enthusiast: Champions are not born, they are made
  • Racing- Auto Enthusiast/ Bike/Car Rally Participant: A winner is just a loose who tried one more time
  • Champion in real life: A Champion is a Motivation beyond Winning and Success
Prize Details: Win prizes Upto 3 lacs.

for more details please visit : www.fmbandhan.in and call : +91-124-4786708

GLOBAL SNIPPETS

Federal-Mogul Powertrain Technologies Featured on All 13 International Engine of the Year Award-Winning Engines

SOUTHFIELD, Michigan, June 13, 2018...Leading engine technologies from Federal-Mogul Powertrain are featured on all of the 2018 International Engine of the Year Awards winners. Again, Federal-Mogul Powertrain’s broad range of advanced engine components are found on the winners of all 13 award categories, each of which use one or more of the company’s pistons, rings, liners, bearings, valve seats and valve guides, seals and gaskets, valvetrain and system protection products.

The panel of judges for the 2018 International Engine of the Year Awards comprises 68 automotive journalists from 32 countries, who together evaluated engine designs that blended high-end performance with advanced technologies designed to reduce emissions and substantially improve fuel economy.

Federal-Mogul Powertrain is committed to developing innovative products that help our customers to enhance overall vehicle efficiency and performance,” said Gian Maria Olivetti, Chief Technology Officer, Federal-Mogul Powertrain. “We are pleased to once again support all winners of the 2018 International Engine of the Year Awards with our industry-leading powertrain technologies.


Federal-Mogul Powertrain Launches New Piston Ring Technology for Commercial Vehicles

Burscheid, Germany, May 29, 2018… Federal-Mogul Powertrain has developed a new piston ring for use in commercial vehicle diesel engines that enhances gas sealing capability by stabilizing ring dynamic motion and homogenizing oil film. The running surface profile of the new eLineTM rings for use in the 2nd groove has been designed to distribute oil more evenly around the cylinder bores and to modify the running face area for reduced gas pressure force. This results in enhanced engine efficiency, increased robustness and lower emissions. Bench tests with eLine in different diesel engines have shown a significant reduction in blow-by of up to 20 percent, which converts directly into either an increase in mean effective pressure or a decrease in fuel consumption.

eLine is the first commercial vehicle piston ring technology that distributes oil circumferentially in a consistent layer,” explained Dr. Steffen Hoppe, Director, Technology, Rings & Liners, Federal-Mogul Powertrain. “The design compensates for localized surplus oil drops, protects against local oil film breakdown, supports low oil viscosity strategies, improves the sealing of combustion gases and reduces wear. The specific running surface profile has also been designed to prevent radial ring instabilities, which are becoming more common due to the industry trend for increased peak combustion pressures.

Rings used in the 2nd groove of commercial vehicle engines are predominantly designed with a tapered running face profile. These can struggle to maintain a homogenous oil film in sub-optimal conditions, such as bore distortion or oil supply issues. The tapered profile also provides a comparably large running face area, which can result in radial ring instability when pressure between the inner and outer diameter of the ring becomes imbalanced.

The eLine piston ring has a circumferential groove towards its lower side, allowing surplus oil to be retained below the ring. The oil in this groove reservoir creates a circumferential pressure difference that generates controlled oil flow around the bore as the piston reciprocates, improving the uniformity of the oil film. The hydrodynamic function of the running surface profile has been developed in a way that allows for a reduced area for gas pressure force towards the upper side of the ring.

Federal-Mogul Powertrain’s eLine piston rings are currently with customers for validation in preparation for short term market introduction.

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FEDERAL MOGUL MOTORPARTS
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